With an increasing number of companies shifting to eco-friendly tableware, bagasse plates are getting more popular as an alternative to plastic and Styrofoam. These plates are biodegradable, compostable and environmentally safe and are made of sugarcane waste.
In case you are considering launching a sustainable disposable plate company, you need to know about the functioning of a Bagasse Plate Making Machine. In this blog, we are going to simplify its main features, production capacity, and power demands so that you can make the right decision of selecting the right machine according to your requirements.
What is a Bagasse Plate Making Machine?
Eco-friendly Tableware is made in a Bagasse Plate Making Machine, which uses bagasse pulp, the dry fiber that remains after the juice is made out of sugarcane. The pulp is molded and dried into strong biodegradable products by the machine.
It is an excellent option to companies wishing to minimize the consumption of plastic and provide a green option in the food packaging sector.
Important Bagasse Plate Making Machines Features
These are some of the major features that most Bagasse Plate Making Machines have:
Automatic or semi-Automatic Operation
Investing in Bagasse Plate Making Machine Depending on your budget and requirements, you are free to select either automatic or semi-automatic machines. Automatic machines are quicker and require less human labour whereas semi-automatic machines are cheap and suitable to beginners or smaller business.
Durable Build
Stainless steel is used to make most of the machines because it is strong, easy to clean and it does not rust. This makes the machine last long and suitable to work in food levelled places.
Versatile Molding Solutions
Various plate sizes and shapes such as round plates, bowls, clamshells and trays can be made by using various molds. This implies that you will be able to manufacture a variety of products using a single machine.
Temperature Control System
The machines are also fitted with temperature control system to make sure the products are well dried. This enhances strength of the end product and minimizes defects.
Hydraulic or Pneumatic Pressing
The pulp is then molded into form by a hydraulic or a pneumatic system. Hydraulic presses are robust and stable, whereas pneumatic systems perform faster.
Easy to Use Control Panel
The new machines are equipped with digital control panel or PLC system which allows you to control the heat, time and pressure easily. This assists in achieving product uniformity.
Bagasse plate making machines production capacity
One of the factors to consider when selecting Bagasse Plate Making Machine is the production capacity or how many plates the machine can make in an hour.
Normal Range of Output:
- Small machine: 1,000 to 2,500 plates/hour
- Machines of medium size: 2,500-4000 plates/hour
- Big mill machines: 4,000-8,000+ plates/hour
The real output may be dependent on:
- Mold size
- Machine speed
- The efficiency of a drying system
- Automation degree
Medium capacity machine (2,500-4,000 plates/hour) is an excellent option to most startups or small businesses. It provides quality production at a fair investment and will make you expand without going overboard.
Bagasse Making Machines Power Requirements
You should understand the amount of electricity needed by Bagasse Plate Making Machine before the installation and whether your facility can accommodate it.
Average Power Consumption
The use of power is related to the size and features of the machine:
- Small semi-automatic machines: 10 kW 15 kW
- Medium-large machines: 15 kW to 25 kW
Electrical Wiring Required
The majority of the machines need:
- Three phase power supply
- Voltage: 380V/415V
- Frequency: 50Hz
Check that your factory or production unit is well electrically equipped before you start your bagasse plate production line.
Bagasse Plate Machines Heating System
Various heating mechanisms are employed in drying the molded products in bagasse plate machines:
- Electric Heaters- Simple to use and install, perfect in small and medium installations.
- Steam or Thermal Oil Heating- More energy-efficient on a large scale production and long-term use.
Why Bagasse Plate Making Machine?
Investing in Bagasse Plate Making Machine is the right decision to make in the business that aims to be green and profitable. Here’s why:
Great Market Demand: The increasing demand of eco-friendly tableware.
Government Support- Most governments have tax relief or subsidies to eco-businesses.
Flexible Production – Produce plates, trays and bowls using the same machine.
High Profit Margin- Bagasse is a cheap raw material that has a good resale value.
Final Thoughts
Considering going into a tableware business that is environmentally-friendly? Bagasse Plate Making Machine is an intelligent and futuristic investment. It has some essential advantages such as:
- Automatic or semi-automatic control
- Durable design
- Various molds available
- Energy-efficient operation
It is up to you to decide when you are starting a small venture or expanding the production, get a machine that suits your requirements and power configuration.
For better finishing and overall product quality, many manufacturers also prefer using an advanced edge trimming machine, which helps give the plates a clean, professional look by trimming extra edges.
With the proper investment in a bagasse plate machine, one can create a viable business and help to create a cleaner and green future.
- Bagasse Plate Making Machine – Features, Capacity & Power Requirements
- Learn how a Bagasse Plate Making Machine works, its features, power needs, and production capacity. Start your eco-friendly plate business with the right machine and clean finishing using an Edge Trimming Machine.
- Bagasse Plate Making Machine
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